PLANTSERV^® Electrification of Industrial Process Plants

Electrify the Future: Powering Sustainable Growth for Industrial Operations

Industrial plants play a crucial role in driving global economic growth, providing the backbone for many industries. However, they also account for a substantial share of energy-related emissions. In a world where climate pressures are intensifying and market dynamics are shifting, operators are challenged to adopt cleaner, more sustainable practices – without compromising their competitive edge. One way of balancing conflicting demands and navigating this transformation lies in the smart electrification of industrial processes.
 

Electrification: Balancing Sustainability with Profitability

The global industrial sector is challenged to meet ever-stricter emissions regulations and navigate increasingly volatile fuel and energy costs without compromising profitability and sustainability targets. Electrifying industrial plants offers a transformative path with the ability to address all of these challenges in one go.

Reduce Carbon Emissions
Transitioning from steam to electricity can significantly lower greenhouse gas emissions.

Enhance Energy Efficiency
Electrified processes operate at considerably higher efficiency ratings than conventional fuel-based methods, reducing energy waste and costs.

Future-Proof Operations
As regulations and market demands shift toward green initiatives, electrification ensures your plant remains competitive and compliant.

Leverage Renewable
Energy Electrification leans into renewable energy sources like hydro, solar and wind, enabling cleaner, more sustainable operations.

Overcoming the Challenges of Industrial Electrification

The why and the benefits of electrification are clear, but the path there calls for significant technical, operational and logistical expertise:

Complex Process Reengineering
From heated processes to steam-driven turbines, industrial processes running on fossil fuels often need detailed reengineering to ensure compatibility with electrified systems.

Rebalancing the Plant
Given that electrification reduces steam consumption, expert readjustment of the steam balance is essential to unlock the full potential of electrification projects.

Specialized Knowledge
Developing and integrating efficient, electrified solutions requires deep expertise in both industrial process design and electrical equipment.

Grid Capacity and Stability
Electrification plans must include an impact assessment on local grids and grid reliability, particularly in the case of energy-intensive plants.

Balancing Sustainability with Profitability
Operators must achieve climate goals without compromising productivity or increasing operational costs.

Bringing Electrification to Life

At Linde, we don’t just advocate for electrification—we enable it with cutting-edge technologies, industry expertise and a tailored approach to meet your unique plant needs.

Innovative Technologies
We deliver proven, scalable solutions that optimize electrification projects extending from machine electrification to furnace electrification with our STARBRIDGE™ concept.

Customized Approach
Our experts work alongside your team to design electrification strategies that seamlessly integrate with your existing operations while minimizing downtime.

End-to-end Support
From initial assessment of your plant to system implementation and ongoing optimization, we handle every step in your electrification journey with precision and care.

Commitment to Sustainability
As a pioneer in industrial gases and clean energy technologies, we are actively supporting industries aiming to achieve ambitious sustainability targets.

Global Expertise, Local Presence
With a strong global footprint and deep local knowledge, we can help you navigate regional energy infrastructures and regulatory landscapes.

Proven in the Field: PLANTSERV^® Efficiency Toolbox

Our PLANTSERV^® Efficiency Toolbox will kick-start your electrification journey, also moving beyond to improve your plant efficiency overall. We investigate several action items offering scope for efficiency and sustainability gains. These include energy efficiency, product yield, water and other emissions, the potential for waste stream recycling and digitalization opportunities.

Our efficiency studies will give you valuable insights enabling concrete operational improvements. Read on to see how we have already helped leading industrial operators.

Electrification of Large Compressors in Ethylene Crackers
We successfully electrified large ethylene cracker compressors, boosting efficiency from 30% to 95%, and optimizing processes to reduce steam consumption – all within the existing plot space and within the normal turnaround cycle.

Air Separation Unit (ASU) Optimization
By optimizing every step in the ASU process, we achieved significant power savings and increased LIN production. This resulted in continuous power savings of 1 MW and a staggering reduction of 250,000 tons of CO2 per year.

Start Electrifying Your Industrial Plant Today

Electrification may seem like an overwhelming journey, but with the right partner, it can become a credible, solid business case that inspires confidence. That’s where we come in—providing the expertise, advanced technologies and tailored solutions needed to transform electrification from an idea or goodwill project into a sustainable reality.

Ready to explore how electrification can transform your business?
Contact our team to discover tailored solutions that make a more sustainable and yet economical future possible.

Trusted Provider of Lifecycle Solutions

Linde PLANTSERV^® is a trusted industry leader for aftersales asset management.

We are deeply committed to improving the reliability and efficiency of industrial process plants in a safe, innovative and sustainable way. Our services combine the best technologies with the best people to deliver integrated and customized solutions that extend along your entire asset lifecycle.

Our PLANTSERV^® lifecycle portfolio ranges from concept through execution to operations.

Linde PLANTSERV®
Performance You Can Trust

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